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Design & Assembly of Electronic
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Design & Assembly of Electronic Modules for the Automotive Industry

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Design & Assembly of Electronic Modules for the Automotive Industry

Etratech Inc. has been building custom electronics for the automotive industry for more than 20 years. Our automotive industry experience made us the right choice for this client who was looking for a TS16949 certified partner capable of assembling their electronic modules for a major North American vehicle manufacturer. Etratech's global footprint enabled us to provide this customer with the scalable and flexible manufacturing solution they needed. Our facilities are able to handle everything from mid to high volumes, high capacity with low PPM.

After completing a thorough design for manufacture (DFx) process, Etratech's team provided a number of design improvements resulting in significant cost reductions and reliability enhancements. We also introduced innovative PCB design improvements that enabled the customer to offer multiple versions of their product while using one PCB design, delivering further cost savings. Etratech has also introduced a value added plastic assembly to help reduce the customer's handling concerns.

Etratech's DFx services are perhaps one of the most significant and valuable benefits enjoyed by every Etratech customer. Our design for manufacture services really do set us apart from conventional electronic contract manufacturers (ECM's).

Some of the processes utilized in the production of this product include; Surface mount technology (SMT), paste stenciling and laser date code marking, placement of components via a Panasonic CM402L SMT high speed automated line, and the use of a reflow oven. The circuit board was placed within its plastic housing shell. Final circuit board dimensions are 2.227" in length, 1.070" in height, with tolerances of ±.005".

For more information about Etratech and the various PCB assemblies we can build for you, please call us at (866) 681-7544, or continue browsing our website.

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Electronic Module Assembly Specifications:

Product Description This sensor is used to sense the passenger seat weight in an automobile.
Capabilities Applied/Processes PCB Design
  • PCB Layout to Customer Schematic
  • Mechanical Design assistance
  • DFx
Pinning
  • Pin & Paste insertion for intrusive soldering
Surface Mount Technology Onsertion
  • Paste Stencil (Lead Free)
  • Laser date code marking
  • Placement
  • Reflow
  • AOI
Final Assembly
  • Circuit Board Assembly to housing
  • Class A Surface Must Be Free of Scratches or Imperfections
Testing
  • AOI
  • Fully Automated Robotic Final Functional Test (Designed by Etratech)
Equipment Used to Manufacture Part Autosplice Compact Pinner
DEK Horizon 265 Screen Printer
Panasonic CM402L SMT Placement Line
Vitronics 820 XmP 10 Zone Convection Reflow Oven
Orbotech Vantage S-22 AOI
Custom Automated Test System
Overall Part Dimensions Length: 2.227"
Height: 1.070"
Tightest Tolerances ±.005"
Material Used FR4
In process testing performed Circuit Testing
Industry for Use Automotive
Packaging Insert Sensors Into Trays
Place Into Boxes
Affix Shipping Labels
Standards Met Customer Supplied Specifications
Lead Free
Product Name Electronic automotive module

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